Factory Simulation develops digital models of manufacturing using advanced simulation to create value for companies.

Projects

  • An image of MP Nurst result

    M and P Nurst AS - assembly line simulation and optimization

  • An image Warmeston factory

    Warmeston OÜ - 3D laser scanning and modelling

  • Manudacturing building

    Mainor Ülemiste AS - 18 000m2 factory building digitalization project

Explore

M and P Nurst AS - plastic industry:

• Assembly line simulation – socket outlets assembled, tested and packed.

• New tester integration – production impact evaluated before investment.

• Cycle time testing – multiple production scenarios simulated.

• Bottlenecks identified – buffer sizes and conveyor capacity defined.

• Better RFQ input – stronger basis for equipment supplier quotations.

Warmeston OÜ - wood pellet production:

• 3D laser scanning – full pellet plant captured as a precise digital model.

• Point cloud to 3D model – accurate spatial representation of the production facility.

• Visual operations overview – complex processes made easier to understand in 3D.

• Digital twin foundation – platform for future optimization and smarter plant decisions.

• Production data integration foundation – boiler, drying process and line speeds can be connected to the 3D model.

Mainor Ülemiste AS - manager of an 18,000 m² production facility:

  • 3D laser scanning – entire 18,000 m² production building captured digitally.

  • Point cloud to 3D model – accurate spatial model of the facility created.

  • Layout planning – production areas, floor plans and sections derived from the model.

  • Factory simulation – different equipment layouts and logistics scenarios tested virtually.

  • Lower relocation risk – faster planning and better decisions before physical installation.

Why use simulation

01 - Risk-free environment
Test “what-if” scenarios safely and make decisions before changing the real system.

02 - Save time and money
Run virtual experiments faster and cheaper than real-world trials.

03 - Visualization
See processes in action and communicate ideas clearly in 3D.

04 - Insight into dynamics
Understand system behavior over time and identify bottlenecks.

05 - Increased accuracy
Capture more detail for better forecasts and smarter decisions.

06 - Handle uncertainty
Model variability, assess risks, and plan more robust operations.

Let’s work together!

From early-stage concept to validated factory plan, we help manufacturers make confident decisions.

About

Core team

Steven – CEO, Mechanical Engineer (BSc)
Markus – Project Manager, Robotics & Automation Engineer (BSc)
Hans – Simulation Engineer, Industrial Engineering & Management (MSc)

Services

Factory layout simulation
Production flow & bottleneck analysis
Scenario testing for investments
3D laser scanning and point cloud creation

Clients

Industrial manufacturers
Food and beverage industry
Logistics and distribution centers
Machine builders

Partners

AIRE (AI & Robotics)
Visual Components

Locations

Estonia
Italy

Authorized distributor & integration partner

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